GE 498

Introduction to Systems and Entrepreneurial Engineering

Fall 2007

3:00-4:20pm Monday & Wednesday

Room 203 Transportation Building
 

Home Page: http://www.iese.uiuc.edu/pdlab/GE498.htm




Short Course Description:
           
Marketing research, engineering product development, and entrepreneurship are usually taught as separate topics, in separate courses, with minimal overlap. However, the need for a new breed of engineers (making sound technical decisions balanced by business considerations) requires the integration and fusion of these three streams into a single course providing engineers with a systems (i.e. holistic) perspective. Developing a product without understanding customer needs or how to bring it to market can be a futile engineering exercise. Alternatively, launching a company without an effective product development process is often disastrous.

This class provides students with a holistic perspective for the development of complex engineered systems/products, including design, analysis and management. Topics covered include marketing research, product development, integrated system/subsystem/component design, production planning, manufacturing strategy, supply chain management, innovation, and entrepreneurship. (3 credit hrs).

Prerequisite: Senior or graduate standing in the College of Engineering or Business.


 Course Instructor:

Prof. Ali Yassine, 313 Transportation Building, Tel. (217)333-8765, yassine@uiuc.edu

Office Hours: 2:00-3:00 pm Monday & Wednesday

If the above office hours do not suit you, please email me to set up an appointment.


Text:

In addition to the following textbooks, numerous handouts will be distributed in class.

                                                                                                            Copies of these books are placed on reserve at the Engineering library


Class participation, Homework & Exams:


The product is a basic (low end) coffee machine for the college student market. Target cost is about $25.

Project - part 1

Project - part 2


Detailed (tentative) Lecture Schedule --- (updated Oct. 16, 2007)

Wk

Date

Topic

Reading Assignment

Lecture Notes

1

8-27

8-29

Introduction: Systems & Entrepreneurial Engineering

Analytic Demand & Pricing Theory

Arnold paper,  Bahill paper

Cook Chp. 2

Lecture 1

Lecture 2

2

9-3

 9-5

Labor day - No Class

Marketing Research - Conjoint Analysis & Direct Value Method (DVM)

 

Cook Chp 3 & Cook Section 4.3 only

 

Lecture 3

Excel DVM example

3

9-10

 9-12

System Design: Customer Needs

System Design: Engineering Specifications- QFD Method  

U&E 4

U&E 5, Hauser paper

Design Context template   (explanation)

Lecture 4

QFD Excel template

4

9-19

Concept Generation & Selection

 

  U&E 6-7, Stone paper

Lecture 5

Concept Selection Excel Matrix

 

9-26

 

Concept Testing & Prototyping U&E 8, 12, Thomke paper Lecture 6

5

 10-3

Product Architecture & Platform Design

Ulrich paper, Robertson paper

 

Lecture 7

6 10-10 Design For Manufacturing & Assembly (DFMA) U&E 11, Boothroyd paper, Ashby paper Lecture 8                     DFA Calculator
7 10-17

Midterm Presentations ---  Midterm project report due

Economics of Product Development 

 

U&E 15, Handout

Lecture 9

Hammer example Excel model

8

 

 

10-24

 

Robust Design

Failure Mode and Effect Analysis (FMEA)

U&E 13

Kmenta paper

Lecture 10 -- Airplane example analysis

Lecture 11  FMEA_Template

9

10-31

Managing Complex Development Projects- project management and DSM

Handouts - U&E 16 - Browning paper

Lecture 12

www.DSMweb.org 

DSM partitioning & Simulation software

DSM clustering software

10 11-7 Midterm Exam. (This is a 2 hr exam)   Sample Midterm Exam

12

11-14

Social Networks

Battalas & Yassine paper

Lecture 13

13

 11-21

Thanksgiving Break - No class

Thanksgiving Break - No class

 

 

14

 11-28

Business Planning, Finance Issues  and Bookkeeping - (This is a 2 hr lecture) Prof. Lilly

Handouts

Lecture 14

15

12-3

Final Report due and Presentations

 

Lecture 15

Reading Material

Arnold, Michael, "Engineer to Entrepreneur: Making the career-Enhancing Transition, "IEEE-USA Today's Engineer, September 2002.

Bahill, T., "What Is Systems Engineering? A Consensus of Senior Systems Engineers,"  http://www.sie.arizona.edu/sysengr/whatis/whatis.html

Hauser, J. and D. Clausing, "The House of Quality," Harvard Business Review, May-Jun. 1988.

Stone, R., and Wood, K., "Development of a Functional Basis for Design," Journal of Mech. Eng., vol. 122, Dec. 2000.

Thomke, S., Holzner, M. and T. Gholami, "The Crash in the Machine," Scientific American, Mar 1999.

Ulrich, Karl, "The role of product architecture in the manufacturing firm" Research Policy vol. 24 1995 pg. 419 - 440.

Robertson, D., Ulrich, K., "Planning for Product Platforms," Sloan Management Review, Summer 1998, pp. 19-31.

Boothroyd, G., and Dewhurst, P. "Product Design for Manufacture and Assembly" Manufacturing Engineering, April 1988 42 - 46.

Ashby, M. and K. Johnson, "The Art of Materials Selection," Materials Today, December 2003.

Taguchi J., & Clausing, D., “Robust Quality,” Harvard Business Review, Jan-Feb 1990.

Kmenta, S., & Ishii, K., "Scenario-Based FMEA Using expected Cost," Journal of mechanical Design 126, 2004.

Browning, T., “Applying the Design Structure Matrix to System Decomposition and Integration problems: A Review and New Directions,” IEEE Transactions on Engineering Management, Vol. 48, No. 3, August 2001.

Batallas, D., Yassine, A., "Information Leaders in Product Development Organizational Networks: Social Network Analysis of the Design Structure Matrix," IEEE Transactions on Engineering Management, Vol. 43, No. 4, Nov. 2006.



Resources for Design and Development