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REPORT ELEMENTS

Report Format for Word Processing
When preparing the Final Written Report, adhere to the following word processing format:

Margins: 1" left and 3/4" right margins. (1" LEFT MARGIN NEEDED to accommodate binding!)

Spacing: 1-1/2 line spacing for all reports, including the final draft and final report

Font: Use 12 point Times New Roman or Times font, for the body of the text. Other fonts may be selected for specific purposes. For example, you may wish to use a non-proportional font such as Courier to set off examples of programming code as disctinct from the rest of the body text.

Page Numbering: Lower right in the page footer, 12 point Times New Roman or Times font to be done as follows:

  • The Title page through the List of Tables should be numbered with small Roman numerals with numbers i, ii, iii, etc.
  • The first page of the introduction is page 1, with page numbering continuing through the last page of the References section.
  • Each Appendix (Appendix A, B, C, etc.) should have its own numbering scheme with the numbering beginning with A-1 through A-8, etc., B-1 through B-5, etc.

To do this in MS Word:

  1. Insert Page Numbers for the entire document.
  2. At the beginning of the new numbered section, (Introduction, Appendix A, etc.), insert a Section Break by clicking on Insert, Break… , Section Break Type: Next Page
  3. In the section that is to be renumbered, unlink the section from the previous one by clicking View, Header and Footer, then click the button Link to Previous so that it is deselected.
  4. In the new section to be renumbered, click Insert, Page Numbers, Format, Start At, and then enter 1.

You can finish the Appendix page number formatting by manually inserting the "A-", "B-", etc., before the page number fields in the footers in each Appendix section.

Cover sheet
The Cover Sheet must adhere strictly with the guidelines given on the following page. The information on the Cover Sheet will be viewed through a die-cut window in the rigid binding cover of the Final Report.

Title page
The Title Page must contain the types of information as shown in the example below. Make sure that the information is spaced in a manner that is pleasing to the eye as shown in the example. Be sure to use middle initials in the Student and Advisor names.

Abstract
A good abstract is a concise summary of the entire project: introduction, problem statement, work accomplished, results, conclusions and recommendations. This requires efficiency of words and phrases. An abstract is written to stand alone, without jargon or reference to figures and tables in the report body. Note that an abstract emphasizes what was accomplished. The abstract should be about 200 words. The abstract should be on a separate page in the report.

Key words
Provide a list of words or short phrases that are descriptive of your project - words that would enable a researcher to zero-in on your work in a database search. List these below the abstract. Future Senior Design Project students will locate your paper by searching on the key words. Include approximately 10 words.

Acknowledgements
Acknowledge the contributions of the sponsor, university staff, other students, faculty, and other persons who were of assistance. Be tactful in your descriptions of the contributions of those acknowledged.

Table of Contents
The table of contents should reflect the organization of the report. Sections and subsections in your report should be numbered and titled in such a way as to assist the reader in understanding the organization of the report. In MS Word, legal-formatted outline numbering works very well for a structured table of contents. The Table of Contents should follow the abstract and be on a separate page.

Note that the Table of Contents should be structured to exactly follow the list of Objectives. The Objectives should map out the "plan of attack" for solving the problem. The Objectives provide an excellent structure for the rest of the report and show the reader what to expect in the rest of the report.

List of Figures
A simple listing of all figures in the report and their location by page number should follow. The figures should be numbered in order with the chapter number and the figure number within that chapter. Use dot leaders which are put in by formatting the Tabs in MS Word. The List of Figures should immediately follow the Table of Contents without a page break.

List of Tables
This is a simple listing of all tables in the report and their location by page number. The tables should be numbered in order with the chapter number and the figure number within that chapter. Use dot leaders. Again, these are put in by formatting the Tabs in MS Word. The List of Tables should immediately follow the List of Figures without a page break.

Introduction
The Introduction should be a brief but thorough discussion of the context of the problem. This is accomplished by discussing the Company, the product, the market, etc., and transition into the area that will be the focus of the project. Discuss the current status of the product, process, or system that reasonably makes it something that should be analyzed for improvement or redesign. There should be a brief discussion of current excessive costs or potential increased revenues from addressing the current focus of the project. In other words, the introduction should be both an engineering and an economic introduction to the project. There must be both engineering and economic motivation discussed in the introduction. It should be clear that the sponsor will increase profits in some manner through the project that is being introduced.

A typical introduction will be about 1½ to 2 pages long and MUST include photos or other illustrations that give the reader better understanding of the context of the project and its eventual focus. As the reader comes to the end of the Introduction, the next logical idea presented to the reader should be the Problem Statement in the next section. Do not make the mistake of putting the Problem Statement into the Introduction, or of putting the Introduction into the Problem Statement. Each of these sections serves a distinct purpose.

As one finishes reading the Problem Statement, one should understand what the company is about, how it makes money in its business, how the focus of the project is involved in making money, and what challenge or opportunity is presented with the current status of the product, process, system, etc. One is then ready to continue to the Problem Statement which will precisely define what the Company sponsor wants to accomplish.


Problem Statement
The Problem Statement must be a concise and complete statement of the focus of the project and the specific criteria, constraints, and deliverables that will be observed and completed. The Problem Statement should also be considered a complete scope of work for everything that is to be accomplished. In other words, the Problem Statement is to be completely unambiguous in nature. It should precisely define what the project should include, and once those items are completed, the project is finished. It defines the goal line. If the Problem Statement is ambiguous, then the goal line is ambiguous and it becomes impossible to precisely determine if you have completed everything you have been asked to do - because it is subject to broad interpretation. This can result in "Scope Creep" which allows the project to be extended and expanded again and again such that you never get done. Keep in mind that if you write a precisely defined Problem Statement, you will know when you have done everything that is required, and so will your Advisor, your Graders, and your Sponsor.

Again, the Problem statement is not meant for ANY introductory information. ALL introductory information belongs in the Introduction. An efficient Problem Statement can be written by completing this sentence, "Acme, Inc. desires that ... (insert goals of the project) ... subject to the following criteria:" Then give a numbered list of the constraints, criteria, and deliverables. Continue with the Problem statement immediately after the Introduction without a page break.

Objectives
The objectives form a "battle plan" for the project, and are essentially a breakdown of the logical steps or accomplishments that must be completed to achieve the overall project goals. The Objectives give the reader a high-level problem solving "algorithm" of all the major tasks that must reasonably be accomplished to complete the project. The Objectives should be established in the first 2-4 weeks of the project. These will be used to direct the effort for the rest of the project, and may be subject to some revision as the project progresses. The Objectives form a reasonable structure, not only for the work on the project, but also for the rest of your report.

The Objectives should be a numbered list of items with one or two sentences of explanation. If the Objective is almost self explanatory, use only one sentence of explanation. If more explanation is necessary, then a second sentence may be used. The Objectives should not be written as a mini-report of the work you have already accomplished, what it means, etc. Save all of that for the body of the report. Write the Objectives with a viewpoint from the beginning project just after the first plant trip and first few advisor meetings when the objectives were first established.

Note that the first objective should be "Analysis of Current (Process/Product/System, etc.) ". This Objective is done to establish the current status, costs, metrics, design goals, etc. for the project. See more details about this in the Initial Analysis section in Chapter 2 of the handbook. In some cases, it may be appropriate to begin with a "background" section to give the reader more technical information about the context of the project.

The Objectives can be listed after a single sentence such as, "The following objectives were determined to be necessary for the successful completion of this project:"

The Objectives should follow immediately after the Introduction with no page break.

Body
The Body of the paper is the meat of the report in which the work completed and the results are reported. Keep in mind that the report is an engineering report and therefore should be written in a technically rigorous manner. But, it is also essentially the report of a consulting team which is written for the client. It must be written for the needs of the company sponsor and with regard to the motivations of the company sponsor. The final purpose of the project is to make the company more productive and profitable, and this is a theme that should be followed in some manner through the entire report. Keep in mind that economics motivate the very existence of the project, as well as the direction of the possible solutions, and the selection of the final solution to be recommended to the company sponsor.

The Body of the paper consists of several major sections which are logically structured and arranged. As mentioned above, the Body structure can come directly from the list of Objectives. The Body will be more detailed in structure, but the basic flow should be essentially the same. Again, the major section should be entitled "Analysis of Current…". (The only exception to this is a "Background" section, if deemed necessary.) This initial analysis, forms a basis for the entire report and sets the design criteria, metrics, and costing criteria that will be used to gauge the final solutions. See the "Initial Analysis" section in Chapter 2 of the handbook for more detail.

In each section, use consistent terms, definitions and jargon, and establish main points or themes that will be developed and followed through the later sections of the report. Motivate each section with a brief discussion of what the section is contributing to the report. Include the approaches used, present results, and assess the significance of each result in achieving the goals of the project, specifically with respect to the items listed in the problem statement. Include some conclusions in each section and a transition to the next section if appropriate. This is especially essential in the Initial Analysis section. Include relevant data analyzed, discussion of results of calculations and experiments, and drawings of prototypes. Place figures and tables where they enhance discussion in the text.

You MUST use figures, tables, graphs, numbered lists, bulleted lists, drawings, etc., to support your discussion and make the comprehension of your paper as pleasant as possible for the reader. See the section Figures and Tables.

Do not embed lists of significant items in the sentences of a paragraph. Place the list of items in a numbered list or table for the ease of the reader. For example, your report MUST include:

    1. Figures
    2. Tables
    3. Graphs
    4. Numbered lists
    5. Bulleted lists
    6. Drawings

If your discussions are not supported with figures, graphs, tables, numbered lists, drawings, etc., then your report is not acceptable.

Include raw data in the body of the paper when it is germane to the immediate discussion. Other data may be included in an appendix. When referencing an appendix, make sure you tell the reader where to look in the specific appendix page number, e.g. (See Appendix A-4). Don't create a wild goose chase for data that is misplaced or doesn't exist.

After one section of your report is completed, continue with the next section on the same page, if possible. Do not waste paper with unnecessary blank space.


Economic Analysis
Include an analysis of the economic impact of your work and its significance to the sponsor. Most sponsors will specify their investment requirements in terms of payback period which must be met by all project recommendations. Your Economic Analysis must include the following four items:

    1. Net Cash Flow Diagram
    2. Payback Period
    3. Net Present Value
    4. Return on Investment (ROI or IRR)


Typically the economic analysis is the most crucial section in the report for the sponsor, as it will dictate the most logical and profitable way to implement your recommendations. Make sure your economic analysis is clear and your sponsor is in agreement with your calculations and predicted savings. This is NOT a place where you want last minute surprises from your sponsor or vice versa. Make sure you have discussions with your sponsor's cost accounting, marketing, and/or other personnel who can give you accurate costing information and help you understand how your sponsor tracks costs, profits, overhead, burden, materials, inventory, marketing, warranties, etc. See Chapter 9 of you handbook for more discussion of economic analysis.

The economic analysis section must be included in the midterm and the rough draft even if the final results of the economic analysis are not completed. You should be able to show the methods that will be used for the analysis, including the total cost of the problem and the potential savings of the proposed solution, even if rough estimates are used at this point.

In some cases it is impossible or impractical to directly measure or calculate the savings from your recommendations. You may have to indirectly estimate savings as a function of a parameter yet to be determined from the project result. In this case, the economic analysis can be done as a function of that parameter, through a range of its possible values. An example of this is found in the Solo Cup thermoforming project. The technical result that improved airflow in the thermoforming die could not be directly translated into cycle time reduction in the thermoforming process. Test implementation in the actual production process was prohibitively expensive during the course of the project. The students expressed the potential savings as a function of cycle time reduction in hundredths of a second. Since the cycle time costs were well known, the potential savings could then be easily expressed. See your Advisor or the GE494 Chairman for clarification, if necessary.

Note that ALL calculations for costs, savings, etc. must be endorsed by your company sponsor for use in your economic analysis.

Conclusions
Summarize the conclusions obtained from your work, and relate them to the project goals and objectives. Be specific. It is often helpful to present conclusions as a numbered list with adequate discussion to fully clarify each item. Also, when possible, quantify the dollars saved and technical benefits. There should be nothing new here; all conclusions should be an echo of conclusions drawn in previous sections.

NOTE: The Conclusions section is NOT to be simply a summary of the entire paper and everything you did. Conclusions are just that… what you conclude from the work you have done and the results you have obtained, as well as their impact on the business model for the company sponsor.

The Conclusions section is also your opportunity to clearly illustrate and tactfully state that all of the requirements of the problem statement have been met. You may also include additional insights which you gained during the course of the project, not specifically required by the problem statement, but still of potential value to the sponsor.

Tact: Avoid subjective statements that may be interpreted as negative by the sponsor. Keep in mind the sponsors take pride in their operations. Instead of saying, "The quality of the production line is poor." rephrase to, "The production line does not currently meet quality requirements and specifications."

Recommendations
These are a list of specific actions to be taken as a result of the conclusions of the project and economic analysis. Recommendations should include an introductory paragraph or two, followed by a numbered list of specific actions to be taken. Reference specific drawings, vendors, part numbers, costs, maintenance requirements, training, software, etc. There should be no guesswork by the sponsor here. It may be appropriate to list recommendations in order of their importance, costs, savings, etc. You may want to group them for a stepwise implementation program into phase 1, phase 2, etc. (Again, do not surprise your sponsor; all recommendations should have been discussed or at least alluded to earlier.)

Note: If your project recommendations include significant procedural steps and capital expenditures, you may need to include a section on implementation strategies to map out an implementation plan. Typically sponsors will want to implement the most cost effective items first, and wait for others. If your plan involves a major disruption to production, give a stepwise implementation strategy which minimizes disruption. This may involve planning for implementation during annual plant shutdowns or other periodic opportune times.


References
Include references for all significant sources of information, such as textbooks, scientific papers, manufacturers' publications, etc. (In some cases a list of special sources may be appropriate, such as web sites, systems used for patent searches, etc.) Begin compiling your reference lists at the start of the project as you are doing your research.

Reference and Citation Format
You must include a list of references that you cite to support facts that are not common knowledge, or expert opinions that you include in your report. In general, it is better not to use a bibliography of sources consulted for general background knowledge, instead, make a habit of citing the sources that you actually used. The following examples demonstrate the format to use in your report and in the Reference section at the end of the report Body.

Book:
For a discussion of some of the weaknesses of Taguchi methods, see Montgomery (1991).
or
Taguchi methods have a number of well-known shortcomings [Montgomery (1991)].

Article:
There are a variety of outlier rejection methods [Stefansky (1972)] available for experimental design.

Report with no author:
Critical values for the random variable with an F distribution are available from the Bureau of Standards (1943).
To fit a generalized linear model to the data the GLM procedure in SAS (1988) was used.

Conversation:
A linear model was chosen since they are often appropriate for power plants [Wearle (1995)].

References:
Montgomery, D. C. (1991). Design and Analysis of Experiments, John Wiley and Sons, New York.

SAS/STAT User's Guide (1988), SAS Institute Inc., Cary, North Carolina.

Stefansky, W. (1972). "Rejecting Outliers in Factorial Design," Technometrics, Vol. 14, No. 2, pp. 469-479.

Statistical Tables, (1943). U. S. Bureau of Standards, Washington, D. C.

Wearle, S. R., personal communication, February 28, 1995.

Appendices
Include data tables, background calculations, specification lists for equipment used, details of experimental configuration, and other information needed for completeness, but which would bog down the discussion in the body of the report.

Your Appendices must each have a footer with numbered pages for that appendix. Appendix footers may be easily inserted with use of a section break in MS Word. Use a different section for each appendix (A, B, C, etc.), and restart the appendix page numbering in each new lettered appendix section. Numbering format must be A-1, A-2, A-3,… B-1, B-2, etc. See the Table of Contents section earlier in this chapter for details.

Mechanical drawings
Mechanical drawings must accompany many types of projects and are typically placed into an appendix. Drawings may range in size from A through E for typical report purposes. See Section 8.6 for specific guidelines for inclusion of drawings.

Equations
Number equations near right hand margin.

MS = MS(A) + MS(B)
 (9)
F = ma
(10)

Units
By now, the eventual conversion of the United States to the SI system of units is no longer hypothetical. In the SI system, as you know, the fundamental units are:

force: Newton distance: meter
mass: kilogram time: second


Your Final Written Report must contain SI units. If you work on a project in an industry where SI units are already commonly used, then you should add the appropriate English units in parenthesis, e.g.:

... "for a distance of 1.00 m (3.28') the system ..."

If the industry typically uses English units, then put the SI equivalent in parenthesis immediately after it is needed so that both SI and English units are present in your report. If you are not sure of the correct SI units for a particular quantity, find out what they are. The above discussion of units applies to drawings as well as text.


Figures and Tables
Figures and tables are invaluable to the clarity and completeness of your report. Many times the quality of a report is judged by the quality of the figures and tables it contains because these items stand out more readily than the text. The figures and tables visually show the effort and attention to detail by the authors of the report.

Note that you MUST reference each figure and table in the text of the report, and do so at the place in the text where the figure or table is essential to the discussion. Figures and tables must be well labeled and should answer questions for the reader and create no ambiguities. Make sure your figures and tables are very clear and understandable.

Figures should be numbered and given a descriptive title or caption that is placed under the figure and should be explanatory of what the figure shows.

Tables should be numbered and given a descriptive title or caption that is placed above the table and should be explanatory of what the table shows.

Keep in mind that some readers may simply want to scan your report. Well labeled and captioned figures and tables allow them to do this efficiently without significant loss of understanding.

Figures should answer questions but create no new questions or ambiguities. Makes sure your figures are clear and readily understandable. Use labels to identify pertinent features.

Pages bound "sideways" (landscape format) should have the "bottom" along the unbound, right-hand margins.


 

 

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